8KW-800KW COMLER SILENT GENERATOR SET DESCRIPTION (ENGINEER LKF)

COMLER silent unit: COMLER has been committed to the research, development, design, and manufacturing of silent units, ultra-silent units, and silent machine rooms. It has established the COMLER International Silent Unit R&D Center and Laboratory, which has become a platform for the research, development, design, and technical exchange of silent units. It has in-depth exchanges with peers at the International Bauma Exhibition, Dubai Power Exhibition, Indonesia Power Exhibition, Thailand Power Exhibition, etc., and has always stood on the international exchange platform to contribute to the technological development and progress of silent units.

I. COMLER Silent Generator Set Features

COMLER silent generator sets are widely used in industries with high noise requirements, such as highways, railways, oil fields, urban construction, emergency response, commercial centers, office buildings, schools, hospitals, hotels, factories, and the rental market. They are highly sought after by users. The COMLER R&D Center also develops high-quality silent enclosures for international generator sets companies and maintains long-term strategic partnerships with international generator set manufacturers in Southeast Asia, the Middle East, Central Asia, and Africa. COMLER Silent Power System - The Source of Power.

II.COMLER Silent Generator Set Design Advantages

COMLER silent generator sets meet urban environmental protection and noise reduction requirements across various industries. Their sleek, streamlined exterior design resembles that of a sedan, creating a beautiful aesthetic. They feature an air intake and exhaust silencing chamber, an exhaust noise reduction system, and a comprehensive airflow curve design, ensuring smooth air flow, temperature control, and noise reduction. Specialized noise-reducing materials minimize mechanical noise emissions, reducing noise to below 75dB. They also offer rainproof, dustproof, and heat-insulating features.

The extra-large engine-base fuel tank allows for continuous operation for 8-24 hours.

The silent generator set features a viewing window, control panel, external emergency stop button, external fuel filler port, and oil level indicator, all located on one side of the unit. The user-friendly design facilitates operation, operation, and maintenance.

III.Technical Advantages

Technical Advantages: The COMLER silent system utilizes an LKF modular design. Each tooling component is stamped and formed in a single process, strictly in accordance with design requirements. This ensures standardized production and a consistent product. Each well-designed tooling component is assembled from multiple components connected by high-strength stainless steel bolts, significantly improving production efficiency, resulting in a higher product assembly rate and superior quality.

(1) Fastening advantage: The external connecting bolts of the silent box are made of national standard stainless steel, which greatly improves the product's ability to resist rust in extremely harsh operating environments. The product remains as good as new after years of use.

(2) Door and window sealing advantage: Five carbon steel seamless hinges and high-elastic sealing strips are used to better seal the gaps.

(3) Lock weathering advantage: The silent box uses high-performance carbon steel door locks, which are more convenient to open and improve the weather resistance of the entire machine.

(4) Box strength advantage: The main components of the silent box are made of standard national standard galvanized plywood and die-casting molds, which greatly improves the overall strength and service life of the product.

(5) Anti-corrosion advantage: The outer cover is made of galvanized sheet and specially treated, electrostatically sprayed and then cast at high temperature, which greatly enhances the anti-corrosion ability. The generator and electrical components are encapsulated in a sturdy silent system, which can ensure your power supply in various harsh external environments.

(6) Quietness advantage: The quiet unit is below 75dB, meeting international standards; the ultra-quiet unit is below 65dB, meeting high standards. 

(7) Appearance advantage: The sleek and streamlined design of the sedan is beautiful and has a high level of protection. 

(8) Box size advantage: The module is refined and fully considers issues such as sea freight packaging. The better container occupies less space, and the space area and transportation cost are lower. 

(9) Hoisting advantage: Each device can be carried at the bottom and top, making it more convenient to use and carry, effectively reducing the handling cost.

(10) High temperature environment working mode advantage: The good ventilation system design and prevention of heat radiation ensure that the unit always works at a suitable ambient temperature. Each silent product undergoes strict wind resistance testing, resonance testing and temperature testing to ensure that the product operates well and the performance is stable and reliable. 

(11) Unit stability advantage: The mechanical design shock absorption measures are adopted, and the bearing strength components are higher, which reduces the resonance of the unit and ensures the smooth operation of the unit. 

(12) Intelligent interconnection: The deep integration of people and units, Internet + generator, through the good combination of Internet technology and generator, realizes remote management and uninterrupted service of the units, making the units more efficient. It saves a lot of manpower, material and financial resources and creates value for customers.

COMLER-Container type Silent Generator Set

I. COMLER Containerized Low-Noise Generator Set (Engineer LKF)

COMLER's new frame-type, environmentally friendly, containerized silent generator set features a monolithic frame structure, modularly designed, manufactured, and assembled. It features an air intake anechoic chamber, an exhaust anechoic chamber, and an exhaust noise reduction system. Rainproof, dustproof, noise-reducing, heat-insulating, sound-absorbing, and high-temperature-resistant materials, along with a sophisticated airflow curve design, ensure smooth air intake and exhaust, temperature control, and noise reduction. Designed power ranges from 1000kW to 2500kW, with customization available upon request. The containerized unit greatly enhances transportation convenience and provides convenient placement and handling during operation.

● An effective ventilation system and heat radiation protection ensure the unit always operates at a suitable ambient temperature.

● Specialized flame-retardant, noise-reducing, and heat-insulating materials, combined with porous galvanized steel sheets, form a composite noise reduction enclosure, significantly reducing the mechanical noise of the generator set.

● Mechanically designed vibration damping features and high-energy vibration reduction measures ensure balanced operation of the unit. ● The silent generator set's housing features an observation window, control panel, emergency stop button, fuel filler port, and oil level indicator. Its user-friendly design facilitates operation, operation, and maintenance.

● Locks, hinges, and other components are standard container components, ensuring a more standardized product.

● The steel components are sandblasted for rust removal and spray-coated with an epoxy resin system, using a matching primer and midcoat. Zinc powder cathodic protection enhances corrosion resistance. The topcoat is a modified epoxy resin or polyurethane system, providing both wear and weather resistance.

● A rational air intake and exhaust design ensures the generator set can operate continuously for extended periods. Customizable motorized air intake and exhaust louvers can be added, linked to the generator set. These louvers automatically open when the unit starts and close when it stops, preventing dust from entering and providing a more secure seal when the unit is stopped.

● An optional black smoke silencing system is available to meet the region's strictest environmental protection requirements.

● To meet environmental noise reduction requirements, a heavy-duty muffler with secondary circulation provides enhanced noise reduction.

II. Advantages of the Comler Generator Base

Comler's standard, tank-type base is silent. The entire base is manufactured on an automated production line and calibrated with a balancer. The entire unit is equipped with a vibration damping device, ensuring stable and reliable operation. The base is constructed of thickened cast profiles, providing increased strength and excellent overall performance.

1. Design Advantages: The base is designed and manufactured using mechanical principles in a three-dimensional, high-bearing capacity.

2. Material Advantages: The base frame is constructed from high-strength cast profiles to prevent deformation, ensuring zero concentricity between the engine and generator.

3. Cutting Advantages: The profiles are automatically cut using a fully automatic cutting robot, ensuring accurate dimensions, high efficiency, and smooth cut surfaces.

4. Welding Advantages: The entire unit is welded using a welding robot, ensuring stability and reliability.

5. Corrosion Protection Advantages: The frame undergoes rigorous shot blasting and sandblasting. The topcoat is an epoxy resin system, with a matching primer and midcoat. Zinc powder cathodic protection enhances corrosion resistance. The topcoat is a modified epoxy resin or polyurethane system, providing both wear and weather resistance. 

6. Fuel Tank Advantages: The base tank is constructed of high-strength sheet metal that meets national standards, welded on both sides, and airtightness-tested to prevent leaks. It offers an 8-hour fuel reserve, ensuring long-term use and enhanced convenience.

7. Performance Advantages: Entirely manufactured on the COMLE 4.0 factory's automated production line, it boasts superior performance standards.

8. Efficiency Advantages: The intelligent production line delivers efficient output and fast delivery.

9. Equipment Advantages: The unit base is manufactured in COMLE's sheet metal 4.0 automated production facility, featuring the following equipment:

① CNC laser cutting machine: Ensures zero dimensional error and high-speed cutting to prevent deformation;

② KUKA robotic bending center: Ensures the consistency of each bent component;

③ Panasonic robotic welding center: Ensures secure joints between components;

④ Automatic shot blasting machine: Strictly removes impurities from the component's exterior;

⑤ CNC balancing machine: After molding, the unit is rigorously calibrated using a balancing machine.

10. Noise Reduction and Insulation Advantages: High-density flame-retardant noise-reducing material is used, offering high-temperature resistance and enhanced noise reduction and insulation.

III.Products comply with international standards

GB/T 2820.5-2009  《Reciprocating internal combustion engine driven alternating current generating set - Part 5: Generating sets》

GB/T 12786-2021 《General Technical Specifications for Automated Internal Combustion Power Plants》

GB 12348-2008  《Emission Standard for Industrial Enterprises Noise at Boundary》

YD/T 502-2007  《Diesel generator sets for communication》

ISO 8528 《Reciprocating internal combustion engine driven alternating current generating set - Part 5: Generating sets》

IEC60034 《Rotating electric machines》

Noted: As the products are constantly being updated, for detailed technical information, please contact the company's sales representatives by phone.