Overview of Comler Silent Unit 8KW-3600KW (Engineer LKF)

COMLER silent units are designed to meet the requirements of urban environmental noise and noise from various industries. Over the years, COMLER has been committed to the research and development, innovation, and manufacturing of silent units, ultra silent units, and silent machine rooms. It has established a COMLER international silent unit research and development center and laboratory, becoming a platform for silent unit research and development, design, and technical exchange. At international exhibitions such as BMW, Dubai Power Show, Indonesia Power Show, and Thailand Power Show, COMLER deeply exchanges with peers and always stands on the international exchange platform to contribute to the technological development and progress of silent units.

1.Functions

COMLER silent generator sets are widely used in industries with high noise requirements such as highways, railways, oil fields, urban construction, emergency response, commercial centers, office buildings, schools, hospitals, hotels, factories, and rental markets. They have gained the love of a large number of users. The COMLER R&D center is also responsible for developing excellent products for international unit companies and has maintained long-term strategic cooperation with international unit manufacturers in Southeast Asia, Dubai, Africa, and other regions. Comler Electric Silent System - The Source of Power.

2.Design Advantages

The. COMLER silent generator set is suitable for urban environmental protection and noise requirements of various industries. Its appearance adopts a smooth and streamlined design of a sedan, which is beautiful and attractive. Equipped with intake and exhaust silencing chambers, exhaust noise silencing systems, and a comprehensive design of intake and exhaust airflow curves, ensuring smooth air intake and exhaust, temperature control, and noise reduction. Specialized noise reduction and silencing materials greatly control the mechanical noise extension, reducing noise to below 75 decibels and providing multiple functions such as rain, dust, and insulation.

The ultra large capacity engine oil tank can provide continuous operation for 8-24 hours.

The control panel, external emergency stop button, external fuel filling port, and fuel level display are all located on one side of the equipment, with a scientific and user-friendly design that facilitates operation, maintenance, and upkeep.

The ultra quiet unit can reach below 65 decibels, and the product meets high standards.

3.Advantages

  The COMLER Generator with enclosure adopts modular design as a whole, and each fixture is made according to strict design requirements. Fixture is stamped and formed one time, achieving standardized output for each fixture, and each product is a standard. Each well-designed fixture is composed of multiple components connected by high-strength stainless steel bolts, greatly improving production efficiency and raising the standards of product fixtures, resulting in better quality.

(1) Tightening: The external connecting bolts of the soundproof speaker are made of national standard stainless steel 304 material, greatly improving the product's corrosion resistance in extremely harsh use environments, and the product remains as new after many years of use.

(2) Door and window sealing: carbon steel five seamless hinges, high elasticity sealing strips, and better sealing of gaps.

(3) Weather resistance of locks: The soundproof box adopts high-performance carbon steel door locks, which are more convenient to open and improve the weather resistance of the whole machine.

(4) Box Strength: The main components of the soundproof box are made of national standard galvanized plywood and die-casting molds, greatly improving the overall strength and service life of the product.

(5) Anti corrosion: The outer cover is made of galvanized sheet and specially treated, and is cast at high temperature after electrostatic spraying, which highly enhances the anti rust ability. The generator and electrical components are encapsulated in a sturdy silent system, ensuring your power supply in various abnormal and harsh external environments.

(6) Silent advantage: The silent unit is below 75 decibels, meeting international standards; Ultra quiet unit below 65 decibels, meeting high standards.

(7) Appearance: The car has a smooth and streamlined design, which is beautiful and attractive, and has a high level of protection for the test subjects.

(8) Enclosure size: module refinement design, units below 50KW can be stacked for loading, better container space occupancy, smaller footprint, lower space area and transportation costs.

(9) Advantages of lifting: Each device can be transported at the bottom and top, making it more convenient to use and effectively reducing transportation costs.

(10) High-temperature working mode: The well-designed ventilation system and heat radiation prevention facilities ensure that the unit always operates at a suitable ambient temperature. Every silent product undergoes strict wind resistance testing, resonance testing, and temperature testing to ensure excellent operation, stable and reliable performance.

(11) Stability: Adopting mechanical design shock absorption measures, the load-bearing strength components are all reinforced with compression bars, reducing the resonance of the unit and ensuring its smooth operation.

(12) Anti counterfeiting: Each soundproof speaker is marked with the COMLER logo to prevent counterfeiting.

(13) Intelligent interconnection: the deep combination of people and generators, Internet plus+generators, with the good combination of Internet technology and generators, realize the remote management and uninterrupted service of the units, so that the units can operate more energetically. Save a lot of manpower, material resources, and financial resources, and create value for customers.

4.International Standards:

ISO 8528: 5-2013 Reciprocating Internal Combustion AC Generator Sets Part 5: Generator Sets;  

GB/T 2820 AC generator sets driven by reciprocating internal combustion engines;

GB/T 21425-2008 Noise Index Requirements and Measurement Methods for Low Noise Internal Combustion Engine Power Stations;

GB/T 15548-2008 General conditions for three-phase synchronous AC generators driven by reciprocating internal combustion engines.

Due to continuous product updates, please call the company's sales personnel for detailed technical information.

Comler containerized generator set series

1、 COMLER containerized low noise generator set (engineer LKF)

The overall frame structure of the Comler new environmentally friendly container silent generator room is modular design, production and assembly, and is equipped with an intake and exhaust silencing room, exhaust noise silencing room, and exhaust noise silencing system. It is rain and dust proof, noise reduction, insulation, sound absorption, high-temperature resistant materials, and a complete intake and exhaust airflow curve design, ensuring smooth air intake and exhaust, temperature control, and noise reduction. Modular assembly reduces welding by 70%, Reduce particulate matter emissions, reduce spray paint surface by 70%, reduce VOCS emissions, adopt environmentally friendly spray molding process, more corrosion resistant, and more in line with environmental requirements. Use a design power of 800KW-2400KW. The container unit greatly improves the convenience of transportation and provides favorable conditions for placement or handling during use.

A good ventilation system and heat radiation prevention facilities ensure that the unit always operates at a suitable ambient temperature.

Dedicated noise reduction, noise reduction, and insulation materials greatly reduce mechanical noise.

Adopting mechanical design shock absorption facilities and high-energy shock absorption measures to ensure the balanced operation of the unit.

The scientific concept and emergency stop button make it easy to operate and observe the operating status.

The protective plates on both sides of the box are detachable, making maintenance more convenient.

The overall stainless steel door lock provides better performance.

The box body is made of galvanized sheet metal, which has been electrostatically sprayed to increase its service life by multiple times.

Electric louvers for air intake, automatically open, and automatically close during shutdown to prevent dust from entering.

Electric louvers for better ventilation and better sealing during shutdown< Options>

It can be equipped with a black smoke static treatment system, which is more suitable for environmental protection< Options>

To meet the requirements of environmental noise reduction, a weighted muffler can be configured for secondary circulation noise reduction, resulting in better noise reduction effect< Options>

2、 Advantages of Comler unit base

The standard base of the Comler unit is of the oil tank type, and the silent unit base is manufactured on an automated production line and calibrated with a balance instrument. The entire unit is equipped with a shock absorber device, ensuring stable and reliable operation. The base is made of cast reinforced thickness profiles, with higher strength and excellent overall performance.

1. Design advantages: The base of the unit is designed and manufactured through the Comler Generator R&D Center through mechanical principles and three-dimensional design, resulting in higher bearing strength.

2. Material selection advantage: The base frame is made of high-strength cast profiles to prevent deformation of the base, and the concentricity of the engine and generator has zero error.

3. Cutting advantages: The profile is automatically cut by a fully automatic cutting robot, with accurate dimensions, fast speed, and smooth cutting surface.

4. Welding advantages: The overall use of welding robots for welding is solid and reliable.

5. Anti corrosion advantage: The frame undergoes strict shot blasting and electrophoresis special treatment, sprayed with anti rust epoxy zinc rich primer, and then sprayed with two coats of topcoat to make the paint surface smooth and shiny. The wall panel adopts an environmentally friendly spray molding process.

6. Advantages of fuel tank: The base fuel tank is made of four thick high-strength plates, welded on both sides to prevent leakage. It has an 8-hour fuel reserve and is more convenient for long-term use.

7. Performance advantage: The overall production is made on the automatic production line of the Cumler 4.0 factory, with more standard and excellent performance.

8. Efficiency advantage: The intelligent production line produces 100 units per day, becoming a fast supplier of generator sets.

9. Equipment advantage: The base of the unit is produced and manufactured in the Cumler Sheet Metal 4.0 automated production factory, with the following equipment:

① CNC laser cutting machine: ensuring zero size error and high-speed cutting to prevent deformation;

② Kuka robot bending center: ensuring the consistency of all bending components;

③ Panasonic Robot Welding Center: Ensure the secure docking of all components;

④ Automatic shot blasting machine: strictly remove impurities from the external parts;

⑤ CNC balance instrument: After production and molding, it is strictly calibrated by the balance instrument.

10. Advantages of noise reduction and insulation: Adopting 35 thick noise reduction materials, it can withstand high temperatures of 500 degrees Celsius and has better noise reduction and insulation effects.

3.International Standards:

ISO 8528: 5-2013 Reciprocating Internal Combustion AC Generator Sets Part 5: Generator Sets;  

GB/T 2820 AC generator sets driven by reciprocating internal combustion engines;

GB/T 21425-2008 Noise Index Requirements and Measurement Methods for Low Noise Internal Combustion Engine Power Stations;

GB/T 15548-2008 General conditions for three-phase synchronous AC generators driven by reciprocating internal combustion engines.

Due to continuous product updates, please call the company's sales personnel for detailed technical information.